ESD Foam

ESD / Conductive PE Foam is polyethylene foam filled with carbon (black ESD foams), to get electronic grade foams for ESD protection. The IXPE foam has conductive, static dissipative properties offer protection for critical electronic devices, assemblies and equipment.

The min thickness can do 0.5-1mm, max width 1.2 meter, supplied in sheet or roll.

Details:

Information about CYG TEFA's ESD Foam

Anti-static IXPE Foam

The conductive / anti-static closed cell PE foam is a kind of new material we specially researched for the high-end electronics, which has closed cell structure and the properties of permanently anti-static or conductive, well resistance to climate and shockproof.

Custom design mold cutting XPE / IXPE foam for packaging, electronic products, lining, ESD packing box, ESD tray.

Anti-static foam is produced by compounding PE with some special padding and foaming material, then cross linked by foaming. The conductivity EVA and IXPE foam is a hi-tech ESD product which has very good anti-static property, it is an ideal packing material for optoelectronic devices and microelectronics devices, integrated circuit, printed circuit board, communications, military products etc.

Product details

  • CYG TEFA provides additional ESD and buffer protection for electrostatically sensitive electronic components to prevent physical mishandling during shipping and storage.
  • CYG TEFA offers 5 different types of PE foam for applying in conjunction with its containers, boxes, trays, boards: pink static dissipative foam; conductive foam and crosslinked conductive foam. All are non-corrosive.
  • CYG ESD foam is available in 1-100 mm thickness. The customized thickness of conductive foams are available on special orders. It is sized to fit your selected container, box, tray, boards and can be additionally custom die-cut to securely nest your product.
  • CYG TEFA conductive foams are also available in full sheets. Our static dissipative foam is available in full rolls.
  • Features

    • With conduction path / network inside. Excellent anti static performance.
    • It promotes the rapid release of electrostatic without using the environmental humidity. Anti-static performance is not affected by the environmental humidity.
    • Permanent anti-static.
    • Excellent electrical conductivity, surface resistance: 103-109 Ω
    • Buffer good performance: independent and fine pore closure.
    • High temperature resistance: IXPE maximum temperature 120℃.
    • Chemical resistance: resistant to organic solvents, acids, bases, etc.
    • No chemical corrosion: It has no corrosion to the components and packaging.
    • Heat insulation, sound insulation, water absorption, moisture.
    • Good processing performance, easy molding.

Crosslinked Conductive Foam

CYG conductive crosslinked polyethylene foam is available in a high and medium density. Both foams are non-corrosive, closed cell foams specifically engineered for applying in the electronics industry. The materials are especially suitable for the protection of static sensitive devices and assemblies. Typical applications are for shunting of components leads and PCB edge components.

The medium density crosslinked foam is recommended for delicate leads.

CYG TEFA low density polyurethane conductive foam is mainly used as a cushioning material to protect static sensitive electronic components from vibration or physical shocks during handling and storage. It is non-corrosive, solvent resistant and has an indefinite shelf life. It's static control properties operate independently of humidity conditions.

CYG TEFA static dissipative foam is manufactured in the traditional pink color long associated with ESD protection. It becomes static dissipative through the incorporation of an internal additive. The additive continually migrates to the surface of the foam Forming an anti-static layer that dissipates stray electronic charges and repels dust. Even after washing, the additive will migrate to the surface. The static dissipative properties will last through the normal life of the foam.

CYG TEFA static dissipative foam is characterized by a consistent cell size, uniform thickness and durability.

Material Specification of Conductive PE Foam

    1. Basic Process

    The said product is a close-cell, conductive foam. It is produced by compounding the PE resin with conductive fillers & blowing agents to extrude certain sheets,then cross-linking and foaming. The basic process can be summarized to the following:

    1.1 Pellitizing master batch by compounding PE resin with carbon black and AC foaming agents.
    1.2 Extrude the said batch to make certain sheets with different thickness & width.
    1.3 Cross link the said sheets under electric beam.
    1.4 Make the cross linked sheets foam in foaming furnace.

    Conductive foam also known as ESD or Electrostatic Dissipative is used in many branches of industry as an effective method to control static electricity and risks due to electrostatic discharge. The performance of ESD foam in managing static electricity is usually evaluated by the measurement of Surface Resistivity.

    2. Dimensions

    2.1 Normal Size: 10m×1.2m×8mm, 10m×1.2m×5mm
    2.2 Special Size:
    2.3 Special thickness such as 25mm, 20mm, 15mm and 10mm should be ordered.
    2.4 Small length, width and profile products are to be ordered.

    3. Raw material

    4. Technical Index

    5. Characteristics

    • Excellent ESD effect because its interior conductive lattice.
    • Able to leaking static electricity rapidly and free of environmental humidity.
    • Long time and even Permanent ESD duration (at least 3 years).

Conductive PE Foam Tray

Conductive IXPE Foam

    The conductive IXPE foam can be processed according to customer requirement. It's widely used for general electronic components packaging and its anti-static performance won't changed even second processing.

    Conductive polyethylene (PE) foam are widely use in packing of ESD sensitive components. It's non-corrosive and provides a good cushion for the part to be transferred. CYG has expanded polyethylene foam manufacturing process, also has its own factories to custom the design for any special requirement.

    Characteristics:

    • Excellent ESD effect because its interior conductive lattice.
    • Able to discharge electronics rapidly and independent to environmental humidity.
    • Excellent conductive effect: resistivity value 103—1010Ω/sq.
    • Chemical corrosion-resistant: resistant to organic.
    • Non-chemical corrosion: Free chemical corrosion to the electronic devices and the packing materials.

    Foam Features:

    • Anti-static timeliness for ESD
    • Good impact absorption
    • Extremely low odour
    • Non toxic
    • Lightweight
    • Carbon and Polyethylene
    • Good cushioning

    Application:

    ♦ Building and construction - utilized in gap filler, striping for sealing gaps in doors, windows and roof.

    ♦ Strips and gaskets in assembly operations-gaskets in electric, mainly used as insulated liner of metal or plastic hanger for Liquid Crystal Display (LCD) assembly.

    ♦ Duct seals and sound dampening pads.

    ♦ Seal and gasket for package.

ESD/Conductive EPE foam

    EPE foam is a new material for packaging industrial. EPE foam also called low density Polyethylene foam or LDPE foam.

    EPE foam is a kind of packaging materials with high-strength buffer and the seismic capability. It also has the heat preservation, moisture-proof, friction and anti-corrosion properties. In the process of production, add anti-static agent to make it to be anti-static function, and it will has long term antistatic function.

    Wide range of uses: it can be used for cushioning blocking and bracing or surface protection. What's more, environmental friendly, recyclable, non-toxic, light weight, easy cut, excellent shock-proof effect and low cost made it more and more popular.

    Selecting EPE foam act as a protector of your products, it's sure a wise decision!

    Red ESD conductive high density EPE foam block/sheet descriptions:

    1. Material: PE (new materials).

    2. Foam Color: Red, Pink

    3. Foam Density: From 20kg/m3 to 64kg/m3 for your selection.

    4. Foam thickness:0.5mm-100mm and thicker according to your demands.

    5. Anti-static epe/sponge foam printed epe foam OEM/ODM epe foam available.

    6. EPE foam performance: Shockproof ,Cushioning, flexibility water-resistant recyclable light weight strong plasticity.

    7. ISO9001-2008,SGS,ROHs approved our EPE foam are all environmental friendly and innocuous!

    8. All our packaging materials are recycling.

    9. Soft feeling with light weight comfortable foam make you feel better.

    10. Factory price with good quality can cut down your package cost and shipping cost:

Advantages

    1. Buffer good performance: Independent and fine pore closure;
    2. Chemical resistance: Resistant to organic solvents, acids, bases, etc;
    3. No chemical corrosion: It has no corrosion to the components and packaging; 4. Heat insulation, sound insulation, water absorption, moisture;
    5. Good processing performance, easy molding.

Application

    1. Pharmaceuticals Industry

    2. Craft manufacturing

    3. Glass and ceramics

The description of ESD packing foam

    1. Antistatic / ESD EPE Protection Foam, Packing Foam
    2. It is used for light products and low-demand packing. It’s a mature packaging material for reducing shock.
    3. The surface resistance is 108-1010Ω.
    4. Size: width 1m, length 50m, thickness can be customized.

ESD EPE FOAM - product properties:

    1. Antistatic / ESD EPE Protection Foam, Packing Foam
    2. It is used for light products and low-demand packing. It’s a mature packaging material for reducing shock.
    3. The surface resistance is 108-1010Ω.
    4. Materials, specifications and colors can be customized.

Anti-static EPE foam Tray

    Anti-static EPE foam tray is a new material for packaging industrial. EPE foam also called low density polyethylene foam or LDPE foam.
    1. Soft feeling with light weight, comfortable foam make you feel better.
    2. EPE Color & Shape: white, red, black etc. Shape & sizes as your drawing or let us help you to design it.
    3. Airproof, waterproof, shock proof, and dustproof, chemical resistance, durable, reusable.
    4. All our packaging materials are recycling.
    5. OEM/ODM: Acceptable
    6. Material: EPE
    7. Thickness: Unlimited (mm)

Application:

    Electronics, electrical appliances, hardware, plastic
    Bubble film width: 50(cm), 60(cm), 100(cm)
    Anti-static EPE foam tray, cushioning, flexibility, shockproof, water-resistant, recyclable, light weight, strong plasticity. environmental friendly material.

Product Features:

    • Pearl Cotton has excellent cushioning, shockproof.
    • Suitable for electronic products shockproof anti-static packaging.
    • The original plate can be cut into various sizes of sheet, but also the production and processing of various special-shaped packaging.
    • EPE has excellent properties of buffering, shockproof, attrition resistance and good toughness.
    • EPE foam is good packing material for electronic product.
    • EPE foam can be cut into various sizes of sheet and some other kinds of post-processing.

ESD Cardboard Bin

    ESD Bins with PP Corrugated Sheet Partitions. It's used K3K or K9K paper board, cardboard box, esd containers which surface is anti-static by compounding with a layer of conductive material, so it can protect the products such as photovoltaic module, photoelectric device, integrated circuit when use it to pack. The size can be designed by customers’ requests, it is a kind of new material which can be used instead of anti-static corrugated container.

    CYG ESD foam is a leading manufacturer, supplier importer of ESD bins with PP corrugated sheet partitions. ESD Bins with black static dissipative foam partition.

ESD EVA foam

    CYG EVA material with good flexibility and rubbery elasticity, transparency and surface gloss, good chemical stability, good anti-aging and ozone resistance, and non-toxic at -50 degrees centigrade. CYG mini worktable for assembling small devices which are sensitive for ESD.

    Conductive plastic and static dissipative Eva foam makes sure that your electronic components will arrive safely without damage caused by electrostatic discharge. There is a huge range of sizes available. The wide spectrum of accessories - whether lids, labels or seals - complete the offer for ESD Bin with black static dissipative foam partition.

    Conductive plastic and static dissipative Eva foam makes sure that your electronic components will arrive safely without damage caused by electrostatic discharge. There is a huge range of sizes available. The wide spectrum of accessories - whether lids, labels or seals - complete the offer for ESD Bin with black static dissipative foam partition.

Advantages

    • Buffer good performance: Independent and fine pore closure.
    • Chemical resistance: Resistant to organic solvents, acids, bases, etc.
    • No chemical corrosion: It has no corrosion to the components and packaging.
    • Heat insulation, sound insulation, water absorption, moisture.
    • Good processing performance, easy molding.
    • Soft and smooth surfaces.
    • Anti-scratch and ESD safe surface.
    • Use both top and bottom surfaces.
    • Custom size available.

Technical Specification

Thickness: 3-10mm

Material: Conductive EVA Foam

Product Details

Features:

  • It promotes the rapid release of electrostatic without using the environmental humidity. Anti-static performance is not affected by the environmental humidity;
  • Buffer good performance.
  • Excellent electrical conductivity, surface resistance: 103-109 Ω;
  • High temperature resistance: EVA maximum temperature 80℃;
  • Chemical resistance: resistant to organic solvents, acids, bases, etc.;
  • No chemical corrosion: It has no corrosion to the components and packaging;
  • Heat insulation, sound insulation, water absorption, moisture;
  • Good processing performance, easy molding.

Black Conductive EVA Foams

  • Conductive property good for grounding IC leads against ESD damage.
  • Suitable for semiconductors storing and shipping.
  • Non-corrosive and good cushioning effect.
  • Available in high density, semi-hard and low density foam.
  • Surface resistance 103 to 106 ohms/sq.
  • Excellent and permanent ESD effect, free of environmental humidity.
  • Superior buffering and cushioning performance, independent, meticulous closed cell.
  • Excellent conductive effect, static index value 10^3-10^9 Ω/sq.
  • High temperature resistance: EPE, IXPE resists a maximum temperature of 80℃.
  • Chemical corrosion-resistant: resistant to organic solvents, acids, alkalis. etc.
  • Non-chemical corrosion, free chemical corrosion to the electronic components and the packaged materials.
  • Heat insulation, sound insulation, abrasion resistance, not easy to lose and consume.
  • Satisfactory performance of secondary processing, easy to shape.

Application

Household appliances, hardware tools, toys, crafts, tourism products, stationery, cosmetics, skates, shoes and joint, sports lining materials back cushion, bags, mat, the knees surfboard, sports equipment, automobile interior trim.

Material Specification of Conductive PU Sponge

  • Basic Process

The said product is an open-cell, conductive sponge. It is produced by making the open-cell sponge conductive in a special way.

  • Raw materials

  • Technical Index

  • Characteristics

4.1.Excellent ESD effect because its interior conductive lattice;
4.2.Able to leaking static electricity rapidly and free of environmental humidity;
4.3.Long time and even Permanent ESD duration (at least 3 years).

  • 5. Usage for PU Conductive Sponge

5.1. Display devices: displays, monitors, etc;

5.2. Control circuit: control modules, backlight modules, etc;

5.3. PU is not only anti-static and buffering ,but also compression resistant ;it is the first material choice applied on LCD, display assembly line and other fixtures ,protecting cushion;

5.4. Mobile phone /3G terminal products especially notebook computers and optoelectronics components circulating Solutions workshop;

5.5. Centralized assembly flow box for notebook computer, every components of a notebook computer can be fitted into the well-designed foam slot. which makes highly assembly efficiency;

5.6. Compared with traditional plastic tray, conductive Polyurethane foam board is not only flexible and buffering ,but also non-traumatic to electric devices and hands ,while traditional hollow board is very easy to scratch electronic devices and hand in the process of use, The most important thing is that Polyurethane foam's life is as several times longer as hollow boards;

5.7. Packaging solutions for the electronic products prone to static electricity in the  process of transportation;

5.8. Designed in accordance with the shape of electronic products , Polyurethane foam is an extremely ideal packaging material to avoid electrostatic, shock and shaking for many electronic products i the process of transportation, especially in overseas shipment;

5.9. Polyurethane foam has been widely used as fixtures and protecting cushion for many electronic products because of its excellent secondary processing anti-static effect combined with its good compression resistance, wear resistance performance.









Our other products

XPE Foam

Closed Cell Chemical Cross-linked Polyethlene Foam (XPE or XLPE) has many good properties:

•    Acoustic insulation
•    Corrosion resistance
•    Cushion, buffer
•    Light weight
•    Rebound elasticity
•    Shock absorption
•    Thermal insulation
•    Waterproof, moisture-proof
•    Weather resistance


Details

IXPE Foam

Irradiated cross-linked polyethylene foam (IXPE foam) is very fine celled microcellular foam. IXPE foam is used for medical applications, heart forming, high-end protective packaging pads or materials for various products. The surface is more smooth and flat. It has more excellent mechanical performance. Good thermal insulation, waterproof, sound insulation, shock absorption, thermal forming, anti static foam, foam tape etc.


Details

Composite Foam

Lamination is the technique of manufacturing a material in multiple layers, so that the composite material achieves improved strength, stability, acoustic insulation, appearance or other properties from the use of differing materials. A laminate is a permanently assembled object by heat, pressure, welding, or adhesives. Composite foam is base on XPE (XLPE) & IXPE foam, laminated with different materials to meet customers’ requests for better properties.


Details

3D wallpaper

3D PE Foam wallpaper / brick (peel & stick wall panels) for interior wall decoration



Details

Reflective Foam

Reflective Foam is made by chemical / physical cross-linked closed cell polyethylene foam and aluminum foil, the aluminium foil plays the role of reflecting radiation heat from sunshine with reflectivity of 96-97%. And the XPE foam has the function of trapping air so as to stop convection heat.

Details

Shock Pad

Chemically crosslinked foam (XPE foam) also has good physical properties, but has a larger more random cell structure. Chemically crosslinked foam (XPE, XLPE) can also be used for packaging, heat forming and a large variety of applications.

Details

PE Foam FOR Tapes

PE Foam Tape is made by foam and adhesive on one side or two sides as different customer’s requests. CYG foam tape material is have many different types as customer’s requests. Such as ESD / Antistatic type, non AC special food grade type.

Details

IXPP / PP / PPF

IXPP foam is called Irradiated cross-linked polypropylene foaming material.

  • Waterproof
  • Excellent heat resistance
  • Thermal resistance
  • Soundproof
  • Shock resistance
  • Cushioning
  • Soft
  • Lightweight


Details

0.08mm PE Foam

Super Thin IXPE Foam is irradiation cross-linked polyethylene foam with polyethylene as the main raw materials, by adding foaming agents and other additives, through Irradiation to change the molecular structure of polyethylene into a tight stereo network structure, high-grade, super thin closed-cell foam materials.

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